Batch Process Control

• Understand basic concepts of Batch Process

• Learn about fundamental design principles for a Batch Process

• Automate batch processes using the appropriate standards and techniques

• Design a batch manufacturing control system as per ISA S88 standard

• Carry out the detailed design of batch control operations including the sequencing and interlocking functions

• Transform batch operations into complete recipe based production systems

• Schedule and Plan the Batch Production for increased Productivity and Profit

Module 1 - Introduction to Batch Process : Industrial Processes- Batch, Continuous, Discrete Controlled equipment Batch Control System Types of Control System Hardware/Software Intro. to Batch Control Standard- Part 1,2,3 Terminologies in Batch Process

Module 2 Models : Process Model, Procedural Model, Physical Model Mapping of the 3 Models Recipe/Recipe Management : Recipe Structure and Contents of a Recipe Types of Recipes Equipment Requirement

Module 3 Batch Control Requirements : General Control Requirements Safety Interlocking(Exception Handling) Discrete and Regulatory Control Sequential Control

Module 4 Batch Control Management : Production Scheduling, Planning Batch Control Activities Control activity Model Recipe Management Process Management & Control

Module 5 Batch Control System Design : System Requirements Software Life Cycle Model System Hardware Reliability/Availability Information/Display Requirements Control System Specification Cost Justification