Casting | EveryEng

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Self-paced Beginner

Casting

4.4(12)

75 enrolled

1404 views

FREE

492 min

Anytime

English

1404 views

Team EveryEngMechanical Engineering

Mechanical Engineering

Production Engineering

Lifetime access
Foundational Learning
Access to Study Materials
Self-Paced Learning

Why enroll

Participants join this casting course to gain practical knowledge of how complex metal components are designed and manufactured in real industries. They learn essential techniques, defect analysis, and process optimization to improve quality and efficiency. The course helps build strong foundational and hands-on skills that are highly valued in industries like automotive and aerospace. It also enhances career opportunities by equipping learners with in-demand manufacturing expertise.

Your instructor

Team EveryEng

Engineer

Mechanical Engineering

22+ yrs experience·India

Is this course for you?

You should take this if

You're a Mechanical Engineering / Production Engineering professional
You prefer self-paced learning you can revisit

You should skip if

You need a different specialisation outside Mechanical Engineering
You need live interaction with an instructor

Course details

Casting is a manufacturing process that involves pouring molten metal into a mold to create a desired shape or design. This ancient technique has been refined over centuries and is widely used in various industries, including aerospace, automotive, medical, and industrial applications. The casting process begins with creating a pattern or replica of the desired shape, followed by preparing the mold cavity. The molten metal is then poured into the mold, allowed to solidify, and removed once cooled. The resulting product, called a casting, can be made from a range of materials, including ferrous and non-ferrous metals, superalloys, and composites.

The versatility of casting lies in its ability to produce complex geometries and intricate designs, making it an ideal method for creating components such as engine blocks, cylinder heads, gearboxes, and turbine blades. Additionally, casting enables high-volume production through techniques like die casting and continuous casting. However, casting also presents challenges, including material limitations, defects, dimensional accuracy, and surface finish. To overcome these issues, foundries employ various techniques, such as gravity casting, pressure casting, vacuum casting, and squeeze casting.

The benefits of casting are numerous, including cost-effectiveness, reduced machining and assembly costs, and the ability to produce complex shapes. Casting also allows for material versatility, enabling the use of various metals and alloys. With advancements in technology and simulation software, casting has become increasingly precise, enabling the production of high-quality components with improved mechanical properties. As a result, casting remains a vital manufacturing process, driving innovation and productivity across diverse industries.

Source: (Youtube Channel - NPTEL)

Course suitable for

Key topics covered

Introduction of Casting
Casting Terminology
Pattern Allowances
Sand Moulding
Gating system
Shell Mould Casting

Course content

The course is readily available, allowing learners to start and complete it at their own pace.

15 lectures8 hr 12 min

Steps of Casting Processes
26 min
Casting: Terminology
40 min
The Pattern Allowances I
34 min
The Pattern Allowances II
31 min
Casting: Sand Moulding l
31 min
Sand Moulding II
38 min
Casting: Core and Core Prints
36 min
Casting: Gating System
39 min
Casting: Yield and Riser Design
31 min
Casting: Riser Design
25 min
Casting: Cleaning of Castings
30 min
Casting Casting Defects and their Preventions
42 min
Metal Working Processes: Hot & Cold Working
32 min
Casting: Shell Mould Casting
29 min
Casting: Investment and Permanent Mould Casting
28 min

Opportunities that await you!

Career opportunities

+65 enrollmentsin the last 30 days

+32,400% vs prior 150-day average

✎ Where this fits — what comes before, what comes next

Why people choose EveryEng

Industry-aligned courses, expert training, hands-on learning, recognized certifications, and job opportunities-all in a flexible and supportive environment.

FREE

Access anytime

Questions and Answers

Q: You're standing at the mold line asking yourself: 'estimate solidification time of sand casting using Chvorinov rule' before approving the pour — what’s the best order-of-magnitude cooling time?

A: Thirty seconds would imply permanent mold heat transfer and you'd crack the casting, two minutes ignores sand's low thermal conductivity, an hour overstates section modulus effects and bloats WIP, Chvorinov scaling with sand mold constants lands you in the 10–15 minute range.

Q: During pre-startup you're googling 'casting pre-commissioning checklist no instrument datasheet' — what do you physically verify first before releasing the ladle?

A: Tag checks don't prevent immediate fill failures, SCADA alarms act after sensors see heat, GA drawings lag floor changes, open vents directly control gas escape during the first pour.

Q: The safety brief references 'what happens if casting ladle lip freeze protection fails' — what’s the real physical consequence?

A: Inclusions alone assume smooth flow, yield loss misses operator exposure, gating defects downplay kinetic spray, frozen lips cause jet breakup and molten metal splash.

Q: You're asked 'back of envelope gating ratio for gray iron sand casting' while the crew waits — which ratio makes sense?

A: Equal areas restrict flow, aluminum ratios assume lower density and temperature, extreme expansion kills yield, moderate pressurized ratios suit gray iron behavior.