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Self-paced Advanced

Chemical Process Safety: Fundamentals and Best Practices

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FREE
322 min
Anytime
English
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Why enroll

Upon completion, students will be able to identify and mitigate hazards, assess risks, and implement safety measures to ensure a safe and compliant chemical process operation.

Is this course for you?

You should take this if

  • You work in Pharmaceutical & Healthcare or Energy & Utilities
  • You're a Chemical & Process professional
  • You have 3+ years of hands-on experience in this field
  • You prefer self-paced learning you can revisit

You should skip if

  • You're new to this field with no prior experience
  • You need a different specialisation outside Chemical & Process
  • You need live interaction with an instructor

Course details

Course suitable for

Key topics covered

1. Understand chemical safety and process risk management principles

2. Identify and assess hazards in chemical processes

3. Develop strategies for risk mitigation and safety improvement

4. Implement best practices for chemical handling and storage

5. Ensure compliance with regulations and industry standards

Course content

The course is readily available, allowing learners to start and complete it at their own pace.

34 lectures5 hr 22 min
  1. Introduction and Overview of Process Safety
    7 min
  2. The Accident Process & Implementing Safeguards (
    3 min
  3. Inherently Safer Process Design
    3 min
  4. Safety Metrics & Accident Statistics
    3 min
  5. Toxicology
    3 min
  6. Quantities of Toxicants
    7 min
  7. Concentration Unit Conversion
    2 min
  8. Designing Ventilation Systems
    3 min
  9. Source Models
    5 min
  10. Flow of Liquid Through a Hole in a Tank
    5 min
  11. Source Models for Liquids through Pipes
    20 min
  12. Flashing Liquids
    11 min
  13. Flow of Vapor Through Holes
    12 min
  14. Liquid Pool Evaporation
    7 min
  15. Estimating the Evolution Rate for a Filling Operation
    7 min
  16. Introduction to Dispersion Models
    3 min
  17. Pasquill-Gifford Dispersion Models
    23 min
  18. Toxic Effect Criteria
    6 min
  19. The Fire Triangle
    11 min
  20. Flammability Limits
    13 min
  21. Flammability Diagrams
    13 min
  22. Estimating Explosion Damage
    12 min
  23. Target Concentrations for Inerting
    6 min
  24. Cyclical Purging (Vacuum and Pressure)
    9 min
  25. Sweep-Through Purging (and Example Problems)
    13 min
  26. Chemical Reactivity Worksheet Tutorial
    8 min
  27. How to Read Piping & Instrumentation Diagrams
    12 min
  28. Pressure Relief Valve Placement and Selection
    12 min
  29. Sizing Relief Valves
    10 min
  30. Introduction to Quantitative Risk Analysis
    10 min
  31. Review of Logical AND/OR Gates and the Application to Process Equipment
    14 min
  32. Revealed vs. Unrevealed Failures
    14 min
  33. Fault and Event Trees
    15 min
  34. Personal/Laboratory Safety
    20 min

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Questions and Answers

A: This sequence prevents seal damage and dry running before any energy is applied. B exposes rotating parts and checks flush too late. C introduces deadhead and thermal risk on start. D creates a no-flow condition that defeats the seal design.

A: Correcting the P&ID forces alignment with the rated relieving conditions. B assumes procurement intent without evidence. C ignores backpressure effects on capacity. D confuses header sizing with valve inlet hydraulics.

A: Nitrogen blanketing controls composition and pressure, not structural resistance to external pressure. A is limited while inerting is intact. B is directly mitigated by inert gas presence. C is reduced by excluding oxygen.

A: Loss of NPSH explains pressure fluctuation and low actual flow with the pump energized. B would stabilize pressure at a lower value. C reduces flow smoothly without pressure spikes. D creates false indication but not hydraulic instability.