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Total Productive Maintenance (TPM): The Path to Zero Losses

Total Productive Maintenance (TPM): The Path to Zero Losses banner
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Total Productive Maintenance (TPM): The Path to Zero Losses

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368 views
COMPLETED

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2 hrs
-
English
368 views
Arun Bhatnagar
Arun Bhatnagar
  • 7-day money-back guarantee
  • Session recordings included
  • Certificate of completion
Volume pricing for groups of 5+

Why enroll

Attendees will see how TPM can turn everyday challenges — breakdowns, defects, inefficiencies — into opportunities for innovation and continuous improvement. By the end, participants will feel inspired to bring TPM principles into their own organizations, knowing it’s a proven path to zero breakdowns, zero defects, and zero accidents.

What enrolled engineers say

6 verified reviews
  • May 3, 2026

    The way they label failure modes and maintenance steps nudged me to rethink a few of our standards at work, even outside manufacturing. For a beginner course, it stays practical; the Autonomous Maintenance Step 3 example with red/green tags on a conveyor stuck because it mirrors how we flag issues in prod before a PR goes out. I’ve seen TPM framed as theory, but here the OEE worksheet walkthrough showed how small losses add up, and that translated cleanly to how we think about infra uptime and RPS. Wasn't sold on the zero accident section at first—it leaned a bit obvious—but the near-miss board example made it less hand-wavy. Content quality stays even across modules, which I don’t see often in intro material. I’d maybe add a short clip on tying TPM metrics back to CI cadence, but that’s a nit.

    Charu H. Verified
  • May 3, 2026

    The Autonomous Maintenance Step 3 checklist on lubrication points stuck because it mapped directly to a prod line walk-through. it's beginner-friendly and connects TPM pillars to OEE math, though I wished there was more on obs metrics beyond MTBF for energyutilities equipment.

    Kanishk S. Verified
  • May 3, 2026

    autonomous maintenance step 3 checklist made it click for shop-floor prod; it's beginner-friendly, wasn't sold on thin OEE calc example.

    Aamir S. Verified

Is this course for you?

You should take this if

  • You work in Automotive or Manufacturing & Industrial
  • You're a Mechanical Engineering / Production Engineering professional
  • You want to build skills in Manufacturing Support, Mechanical Maintenance
  • You prefer live, instructor-led training with Q&A

You should skip if

  • You need a different specialisation outside Mechanical Engineering
  • You need fully self-paced, on-demand content

Course details

Total Productive Maintenance: Empowering People, Improving Processes

  1. Understand the fundamentals of TPM and its role in modern industries

  2. Explore 16 mojor losses in manufacturing and its metrics to apply.

  3. Apply tools such as OEE, and its elements to tobe focussed to get the advantages.

    This webinar is designed as an immersive journey into TPM — not just a maintenance strategy, but a cultural transformation. Participants will experience how TPM empowers operators, engages management, and creates a workplace where machines run reliably, people feel ownership, and productivity soars.

  4. In Total Productive Maintenance (TPM), the 16 Major Losses are categorized into three primary areas: losses that impede equipment efficiency, losses that impede human work efficiency, and losses that impede resources (production resources) efficiency.

    To systematically eliminate these losses, manufacturing plants deploy specific controls (methodologies, tools, and practices) and track targeted metrics to monitor progress.

Course suitable for

Key topics covered

  1. Definition and philosophy of Total Productive Maintenance

  2. Goals: Zero breakdowns, zero defects, zero accidents

  3. Why TPM is a cultural transformation, not just a maintenance strategy

  4. Traditional maintenance vs. TPM approach

  5. Role of employees at all levels

  6. Benefits: productivity, quality, safety, workforce empowerment

Opportunities that await you!

Skills & tools you'll gain

Manufacturing SupportMechanical MaintenancePreventive maintenance Process ImprovementQuality Assurance

Career opportunities

Training details

This is a live course that has a scheduled start date.

Live session

Starts

Sat, Jun 20, 2026

2:30 AM UTC· your timezone

Duration

1 hour per day

2 days total

Where this fits — what comes before, what comes next

COMPLETED

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Questions and Answers

A: Picking the wrong bearing here buys you slow contamination ingress and a mid-life seizure that shuts the line. A factory-sealed, life-rated bearing removes operator-dependent variability and eliminates grease incompatibility, aligning with zero breakdown and zero defect targets while respecting the washdown environment.

A: Ignoring solvent effects leads to belt glazing and sudden loss of test torque, killing throughput. Dry cleaning avoids friction coefficient changes while still supporting operator-led care, keeping OEE stable instead of chasing phantom electrical issues.

A: Missing the true cause means the next design loop repeats the same warranty curve. Progressive vibration trend plus axial play and dirty grease line up with seal misalignment letting contaminants in, something a marginal lab test won’t catch.

A: Getting the math wrong masks real gains and can kill TPM funding. Correctly normalizing failures by operating hours shows MTBF tripled, validating the maintenance changes instead of under-reporting the benefit.