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Chemical Process Safety: Fundamentals and Best Practices

Engineering Academy

Engineering Academy

Learn Without Limits: Free Engineering Courses

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Chemical Process Safety: Fundamentals and Best Practices

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    Engineering Academy

    Engineering Academy

    Learn Without Limits: Free Engineering Courses

  • Course type

    Watch to learn anytime

  • Course duration

    322 Min

  • Course start date & time

    Access anytime

  • Language

    English

Why enroll

Upon completion, students will be able to identify and mitigate hazards, assess risks, and implement safety measures to ensure a safe and compliant chemical process operation.

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Career opportunities

Course content

The course is readily available, allowing learners to start and complete it at their own pace.

Video info icon

Chemical Process Safety

34 Lectures

322 min

  • Lesson icon

    Introduction and Overview of Process Safety

    7 min

  • Lesson icon

    The Accident Process & Implementing Safeguards (

    3 min

  • Lesson icon

    Inherently Safer Process Design

    3 min

  • Lesson icon

    Safety Metrics & Accident Statistics

    3 min

  • Lesson icon

    Toxicology

    3 min

  • Lesson icon

    Quantities of Toxicants

    7 min

  • Lesson icon

    Concentration Unit Conversion

    2 min

  • Lesson icon

    Designing Ventilation Systems

    3 min

  • Lesson icon

    Source Models

    5 min

  • Lesson icon

    Flow of Liquid Through a Hole in a Tank

    5 min

  • Lesson icon

    Source Models for Liquids through Pipes

    20 min

  • Lesson icon

    Flashing Liquids

    11 min

  • Lesson icon

    Flow of Vapor Through Holes

    12 min

  • Lesson icon

    Liquid Pool Evaporation

    7 min

  • Lesson icon

    Estimating the Evolution Rate for a Filling Operation

    7 min

  • Lesson icon

    Introduction to Dispersion Models

    3 min

  • Lesson icon

    Pasquill-Gifford Dispersion Models

    23 min

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    Toxic Effect Criteria

    6 min

  • Lesson icon

    The Fire Triangle

    11 min

  • Lesson icon

    Flammability Limits

    13 min

  • Lesson icon

    Flammability Diagrams

    13 min

  • Lesson icon

    Estimating Explosion Damage

    12 min

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    Target Concentrations for Inerting

    6 min

  • Lesson icon

    Cyclical Purging (Vacuum and Pressure)

    9 min

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    Sweep-Through Purging (and Example Problems)

    13 min

  • Lesson icon

    Chemical Reactivity Worksheet Tutorial

    8 min

  • Lesson icon

    How to Read Piping & Instrumentation Diagrams

    12 min

  • Lesson icon

    Pressure Relief Valve Placement and Selection

    12 min

  • Lesson icon

    Sizing Relief Valves

    10 min

  • Lesson icon

    Introduction to Quantitative Risk Analysis

    10 min

  • Lesson icon

    Review of Logical AND/OR Gates and the Application to Process Equipment

    14 min

  • Lesson icon

    Revealed vs. Unrevealed Failures

    14 min

  • Lesson icon

    Fault and Event Trees

    15 min

  • Lesson icon

    Personal/Laboratory Safety

    20 min

Course details

Course suitable for

  • Chemical & Pharmaceutical
  • Energy & Utilities
  • Chemical & Process

Key topics covered

1. Understand chemical safety and process risk management principles

2. Identify and assess hazards in chemical processes

3. Develop strategies for risk mitigation and safety improvement

4. Implement best practices for chemical handling and storage

5. Ensure compliance with regulations and industry standards

Why people choose EveryEng

Industry-aligned courses, expert training, hands-on learning, recognized certifications, and job opportunities—all in a flexible and supportive environment.

Engineering Academy

Engineering Academy

Learn Without Limits: Free Engineering Courses

Questions and Answers

Q: What is the role of safety instrumented systems (SIS) in chemical process safety?

A: Safety Instrumented Systems (SIS) are engineered control systems designed to perform safety functions that reduce risk by bringing the process to a safe state when predetermined conditions are violated. These systems operate independently from basic process control systems and include sensors, logic solvers, and actuators. SIS can initiate actions like shutting down equipment or venting gases to prevent accidents. They are quantified and managed using Safety Integrity Levels (SIL), which define the reliability required. Proper design, testing, and maintenance of SIS are critical for effective risk mitigation. For more detailed guidance, see IEC 61511 standards and CCPS references: https://www.aiche.org/ccps/resources/safety-instrumented-systems