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Metrology- Mechanical Engineering

1 hrs of video

19 enrolled

Metrology- Mechanical Engineering banner
Self-paced Beginner

Metrology- Mechanical Engineering

4(1419)
19 enrolled
1355 views
FREE
2172 min
Anytime
English
Team EveryEng
Team EveryEngMechanical Engineering
  • Lifetime access
  • Certificate of completion
  • Foundational Learning
  • Access to Study Materials
Volume pricing for groups of 5+

Why enroll

Unlock the precision and accuracy your industry demands! Enroll in the Metrology NPTEL course to master the science of measurement and gain a competitive edge. Learn from leading experts and gain hands-on experience with cutting-edge measurement techniques and instruments. Boost your skills in quality control, inspection, and manufacturing, and stay ahead in the rapidly evolving industry landscape. Join the Metrology NPTEL course and measure up to excellence!.

Is this course for you?

You should take this if

  • You work in Aerospace or Automotive
  • You're a Mechanical professional
  • You prefer self-paced learning you can revisit

You should skip if

  • You need a different specialisation outside Mechanical
  • You need live interaction with an instructor

Course details

Metrology is the science of measurement, and it plays a crucial role in Mechanical Engineering. This course covers the fundamental principles and techniques of measurement, including:

1. Measurement systems: Types of measurement systems, units, and standards.

2. Instruments and tools: Calipers, micrometers, dial indicators, and other precision instruments.

3. Dimensional measurement: Measurement of length, width, height, and angular dimensions.

4. Geometric tolerancing: Understanding geometric tolerances, datums, and tolerancing schemes.

5. Surface finish measurement: Methods for measuring surface roughness and waviness.

6. Coordinate measuring machines: Principles and applications of CMMs.

7. Measurement uncertainty: Understanding and calculating measurement uncertainty.

8. Quality control: Applications of metrology in quality control and inspection.

Learning Outcomes:

- Understand the fundamental principles of measurement and metrology.

- Familiarize with various measurement instruments and tools.

- Learn to measure and calculate dimensional and geometric tolerances.

- Understand surface finish measurement and its significance.

- Apply metrology principles in quality control and inspection..

Source: nptelhrd (Youtube Channel)
Prof. Dr. Kanakuppi Sadashivappa, IIT- Madras

Course suitable for

Key topics covered

  • Introduction to metrology

  • Metrology terminologies

  • Measurement errors

  • Linear measuring instruments – 1 (Angle plate, steel rule, spring calipers)

  • Linear measuring instruments – 2 (Combination set, Vernier calipers)

  • Linear measuring instruments – 3 (Height gauge, Micrometers – 1)

  • Linear measuring instruments – 4 (Micrometers – 2, Bore gauge)

  • Linear measuring instruments – 5 (Dial indicators, thickness gauges, depth gauges)

  • Manufacturing tolerances and fits

  • Terminologies of limits fits and tolerances

  • Numerical problems on fit and tolerances

  • Selection of fits, Geometrical tolerances

  • Positional tolerances

  • Limit gauging

  • Design of limit gauges

  • Measurement of straightness, flatness and squareness

  • Perpendicularity measurement

  • Basics of surface roughness

  • Surface finish parameters

  • Stylus type surface finish measuring instruments

  • Non-contact type surface finish measuring instruments

  • Screw thread production and terminology

  • Measurement of screw thread elements

  • Introduction to gears

  • Angle measurement

  • Radius measurement,Contact angle measurement

  • Basics of interferometry

  • Interferometers

  • Introduction to comparators, Mechanical comparators

  • Electrical and electronic comparators, Optical comparators

  • Pneumatic comparators

  • Geometrical tests on lathe

  • Geometrical tests on pillar type drilling machine

  • Universal measuring machine (UMM) and Coordinate measuring machine (CMM)

  • CMM probes and CMM software

  • Feature measurement using CMM, Laser vision

  • In-process gauging and control

  • Stage position metrology

  • Micro and Nano stages, Nano technology instrumentation

  • Optical system design

  • Complex opto- mechanical assemblies,Metrology testing and certification services

Course content

The course is readily available, allowing learners to start and complete it at their own pace.

43 lectures36 hr 12 min

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Why people choose EveryEng

Industry-aligned courses, expert training, hands-on learning, recognized certifications, and job opportunities-all in a flexible and supportive environment.

What learners say about this course

viren prajapati
viren prajapati piping stress engineer
Jan 19, 2026

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christopher sathiya
christopher sathiya
Feb 25, 2026

Coming into this course, I had some prior exposure to the subject. From a senior engineer’s standpoint, the material sits at a beginner level, but it still covered fundamentals that show up in real work. The treatment of the 1D heat equation mapped well to automotive thermal problems like brake rotor cooling and battery thermal management. Similar discretization issues come up in aerospace when approximating diffusion terms in preliminary CFD for wing or avionics bay heat transfer. One challenge was keeping the stability criteria straight, especially around time-step selection and CFL-like limits. That’s an area where simplified examples can hide edge cases; in production codes, violating those limits can quietly corrupt results rather than blow up. Boundary condition handling was another spot where small implementation choices had outsized effects, which mirrors what happens in industry solvers. Compared with commercial tools, the Python implementations are obviously stripped down, but that’s also the point. A practical takeaway was learning how grid spacing and time-step choices interact, and how to sanity-check results before trusting a contour plot. At a system level, that discipline matters when these models feed larger vehicle or aircraft simulations. The content felt aligned with practical engineering demands.

SIVASANKARI M
SIVASANKARI M
Feb 25, 2026

Initially, I wasn’t sure what to expect from this course, especially given the beginner label and how abstract finite difference methods can feel at first. The material ended up being more grounded than expected. The sections on discretizing the heat equation mapped cleanly to problems I’ve seen in automotive thermal management, like estimating temperature gradients in battery packs, and the vibration examples echoed basic aerospace structural dynamics work. One challenge was keeping track of stability limits when moving from the math to Python. It’s easy to write a solver that “runs” but quietly violates a CFL-type condition and gives misleading results. The course didn’t hide those edge cases, which was helpful, even if it meant backtracking a few times. What stood out was the emphasis on boundary conditions and grid resolution. In industry, we lean heavily on commercial FEM or CFD tools, but this course reinforced why those solvers behave the way they do, and where they can mislead at a system level. A practical takeaway was building a simple 1D transient heat solver and learning quick sanity checks before trusting the output. Overall, it felt grounded in real engineering practice.

Adithya N Udupa
Adithya N Udupa
Feb 25, 2026

Coming into this course, I had some prior exposure to the subject, mostly from seeing finite difference schemes buried inside larger tools. What was missing was a clear sense of how the equations actually turn into code. This course helped close that gap. The examples around 1D heat conduction translated well to an automotive context, especially thinking about temperature gradients in an engine block during warm-up. On the aerospace side, the discussion on spatial discretization and stability tied directly to past work I’ve done looking at simplified airflow and boundary-layer behavior on airfoils. Seeing how those problems are set up from scratch in Python was useful, not just academically. One real challenge was wrapping my head around stability limits and time step selection. The CFL condition tripped me up at first, and a couple of my early scripts blew up before I understood why. Working through that pain made the lessons stick. A practical takeaway was learning how to quickly prototype and sanity-check a finite difference solver instead of treating it like a black box. That’s already helping when reviewing simulation assumptions at work. The content felt aligned with practical engineering demands.

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