<link href="https://fonts.googleapis.com/css2?family=Caveat:wght@500;700&family=JetBrains+Mono:wght@400;500;600&family=Plus+Jakarta+Sans:wght@600;700;800&display=swap" rel="stylesheet" /> Skip to main contentEngineering Courses, Mentoring & Jobs | EveryEng
Search icon
CoursesMentoringSeminarsArticlesJobsInternshipsCommunityCareer Tools
Sheet Metal Manufacturing & Costing banner

Sheet Metal Manufacturing & Costing

Sheet Metal Manufacturing & Costing banner
Live online Advanced

Sheet Metal Manufacturing & Costing

4(15)
518 views
₹ 10000
Starts in
05d
03h
01m
24s
30 hrs
Aug 29, 2026 · 5:30 AM
English
518 views
AALOK SHARMA
AALOK SHARMADirector- Business Development - AAAS Industries / Sheet Metal/ Project Management
Manufacturing & IndustrialIndustrial Automation
  • 7-day money-back guarantee
  • Session recordings included
  • Certificate of completion
Volume pricing for groups of 5+

Why enroll

The participant should be able to take a 2D sheet-metal drawing and independently calculate the complete manufacturing cost and selling price, while identifying opportunities for material saving, process optimization, tooling cost reduction and NVA elimination.

Given your focus on Product Costing and Zero-Based Costing, I would also add a final “Live Product Costing Case Study” where one actual automotive sheet-metal component is costed from drawing to final selling price.

Your instructor

AALOK SHARMA

AALOK SHARMA

10

Director- Business Development - AAAS Industries / Sheet Metal/ Project Management

17+ yrs experience·India

9Courses
2Articles
8Learners
4Avg rating
2Followers

Is this course for you?

You should take this if

  • You work in Manufacturing & Industrial or Industrial Automation
  • You're a Mechanical Engineering / Manufacturing Engineering professional
  • You have 3+ years of hands-on experience in this field
  • You prefer live, instructor-led training with Q&A

You should skip if

  • You're new to this field with no prior experience
  • You need a different specialisation outside Mechanical Engineering
  • You need fully self-paced, on-demand content

Course details

Module 1 – Sheet Metal Fundamentals

Introduction to sheet metal, types & applications, CR vs HR, common material grades, stamping & fabrication processes

Module 2 – Press Machine & Process Costing

Mechanical/Pneumatic/Hydraulic presses, machine selection, machine running cost, cost/stroke, process selection

Module 3 – Tooling & Material Costing

Tool sizing, tool development, blank development, material utilization, RM costing, scrap/wastage calculation

Module 4 – Manufacturing Costing

Stamping/fabrication costing, CO₂ welding, spot welding, rejection cost, tolerances and their cost impact

Module 5 – Overheads & Cost Optimization

Manpower, power, rent, maintenance, consumables, overhead allocation, NVA identification, cost reduction

Module 6 – Product Costing & Design Optimization

Design-for-cost, process optimization, tooling optimization, complete product costing, cost sheet preparation, target costing

Course suitable for

Key topics covered

1.RM Cost Calculation

1.Sheet weight

2.RM rate/kg

3.Blank weight

4.Scrap recovery

5.Net material cost

2.Press Costing

1.Machine hourly rate

2.Stroke/minute

3.Production/minute

4.Cost per component

3.Tool Costing

1. Tool material

2. Machining and Grinding

3. Heat treatment

4. Standard components

5. Tool development cost

4.Welding Costing

1. CO₂ welding cost/minute

2. Wire consumption

3. Gas consumption

4. Electricity and Labour

5. Spot-welding cost/point

5.Complete Product Costing

1.Raw Material

2.Scrap

3.Process Cost

4.Labour

5.Welding

6.Tool amortization

7.Rejection

8.Overhead

9.Packing

10.Transportation

11.Profit

 

Opportunities that await you!

Career opportunities

Training details

This is a live course that has a scheduled start date.

Live session

Starts

Sat, Aug 29, 2026 Starts in 6 days

5:30 AM UTC· your timezone

Duration

1 hour per day

30 days total

₹10000

Aug 29, 2026 · 5:30 AM

Questions and Answers

A: A. This causes material cost drift because BOM weights often lag drawing revisions. B. This underestimates or overestimates blanks since formed thickness behavior isn't linear. C. This creates an untraceable number that finance and QA will reject. D. This aligns geometry, weight, and cost to the controlling drawing data.

A: A. This drives early field corrosion and repaint cost that kills margin. B. This degrades rapidly in coastal air once the zinc layer is compromised. C. This shows cosmetic failure and pitting under salt exposure. D. This handles chlorides better and reduces downstream replacement risk.

A: A. This locks in high tooling cost that can't be recovered on small runs. B. This slows iteration and adds hidden setup hours. C. This drives extra finishing time that erodes margin. D. This keeps unit cost predictable with minimal upfront spend.

A: A. This leads you to think the material is wrong when forming is the driver. B. This ignores real variation on the floor. C. This bakes an error into the estimate. D. This anchors cost to the controlling spec and real input material.