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Unit Operations - Basic to Advance

Unit Operations - Basic to Advance banner
Preview this course
Self-paced Beginner

Unit Operations - Basic to Advance

4(400)
21 enrolled
2093 views
FREE
240 min
Anytime
English
2093 views
Process Engineering World
Process Engineering World
  • Lifetime access
  • Certificate of completion
  • Foundational Learning
  • Access to Study Materials
Volume pricing for groups of 5+

Is this course for you?

You should take this if

  • You work in Oil & Gas Upstream or Pharmaceutical & Healthcare
  • You're a Chemical & Process / Onshore Pipeline Engineering professional
  • You prefer self-paced learning you can revisit

You should skip if

  • You need a different specialisation outside Chemical & Process
  • You need live interaction with an instructor

Course details

To equip participants with a thorough understanding of unit operations, covering fundamental concepts to advanced techniques, enabling them to design, analyze, and optimize various industrial processes.

Dive into the core principles of unit operations, explore key processes such as distillation, filtration, heat exchange, and fluid flow, and learn advanced methods for process optimization and troubleshooting through practical examples and case studies.

Course suitable for

Key topics covered

Introduction to Unit Operations

Definition and significance in industrial processes

Overview of various unit operations

Fluid Mechanics

Fluid properties and behavior

Flow in pipes and channels

Pumps, compressors, and fluid movers

Heat Transfer

Conduction, convection, and radiation

Heat exchangers: types, design, and operation

Evaporation and condensation

Mass Transfer

Principles of diffusion and mass transfer

Distillation: methods and equipment

Absorption and stripping

Extraction: liquid-liquid and solid-liquid

Mechanical Separations

Filtration: theory and equipment

Centrifugation

Sieving and screening

Chemical Reactors

Types of reactors: batch, continuous, and semi-batch

Reactor design and operation

Reaction kinetics and reactor sizing

Mixing and Agitation

Types of mixers and agitators

Mixing principles and scale-up

Applications in various industries

Crystallization and Solid-Liquid Separation

Principles of crystallization

Crystallizer design and operation

Solid-liquid separation techniques

Drying

Fundamentals of drying processes

Types of dryers and their applications

Design and optimization of drying systems

Membrane Processes

Membrane separation principles

Types of membranes and modules

Applications in industry

Advanced Topics in Unit Operations

Process intensification

Novel separation techniques

Environmental and energy considerations

Process Simulation and Modeling

Introduction to simulation software (e.g., Aspen Plus, COMSOL)

Building and analyzing models of unit operations

Practical examples and case studies

Optimization and Troubleshooting

Techniques for process optimization

Common operational issues and solutions

Case studies of real-world troubleshooting

Course content

The course is readily available, allowing learners to start and complete it at their own pace.

2 lectures4 hr
  1. Unit Operations-1
    144 min
  2. Unit Operations-2
    96 min

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Questions and Answers

A: A sounds tempting if you’ve seen inlet throttling on test separators, but nothing else on the drawing supports inlet control. C plays on brownfield tag reuse, yet the signal line type and bubble style match level control, not pressure. D fits the reality of half-built projects, but manual valves aren’t shown with actuator symbols and signal lines. The inconsistency is the valve drawn upstream of the nozzle while still functioning as a liquid dump; that’s a drafting error that shows up a lot in 1990s as-builts.

A: A mixes up hydraulics with pressure rise; incompressible liquid can drive large forces but not fast pressure excursions. B sounds like a conservative simplification, yet API doesn’t ignore two-phase flow casually. D is a common field myth and collapses as soon as you look at independent protection layers. The real driver is time response: vapor compressibility means pressure climbs quickly when outlets are blocked, reaching set pressure before liquid thermal expansion becomes limiting.

A: A proves valve actuation but tells you nothing about the transmitter accuracy. B checks signal integrity and scaling, which feels safe, yet it completely bypasses the sensing element. D gives calibration confidence but requires removal, breaks impulse lines, and burns time you don’t have. Using water to flood the boot ties the sensor to the physical level reference that actually matters during operation, without disturbing the installation.

A: A feels right because high level is linked to carryover, but a trip still reacts slower than severe slugs. C and D are real degradation mechanisms, yet they’re chronic, not acute trip-level hazards. The shutdown only isolates inlet flow; if the gas outlet blocks while pressure continues to build, level protection does nothing to stop a pressure excursion.