Shell and Tube Heat Exchangers Design, Operation

Shell and Tube Heat Exchangers Design, Operation is designed to provide a practical understanding of the design, construction, operation, and maintenance of shell and tube heat exchangers used in process and industrial applications. The course covers heat transfer fundamentals and the working principles of different heat exchanger configurations. Participants learn about major components such as shells, tubes, tube sheets, baffles, channels, and nozzles. It explains the selection of suitable materials based on temperature, pressure, corrosion, and process conditions. The course introduces thermal design considerations, heat-transfer area calculations, and basic sizing concepts. Participants also learn about pressure drop, fluid flow arrangements, and performance evaluation. Practical aspects of exchanger operation, startup, shutdown, and monitoring are discussed. Common operating problems such as fouling, scaling, vibration, leakage, and reduced heat-transfer performance are covered. The course also addresses inspection, cleaning, maintenance, and troubleshooting techniques. By completing the course, participants gain practical knowledge to support heat exchanger design, operation, performance improvement, and maintenance activities.