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Live Online Class Beginner

Welding Consumable

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538 views
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2 hrs
Next month
English
538 views
Chaitanya Purohit
Chaitanya PurohitConsultant
AerospaceAutomotive
  • Session recordings included
  • Foundational Learning
  • Access to Study Materials
  • Self-Paced Learning

Why enroll

Participants join this course to gain specialized knowledge in selecting and managing welding consumables, ensuring high-quality and efficient welding operations. It equips them with practical skills for roles in welding engineering, procurement, and quality control, enhancing career growth and employability in industries where precision and reliability are critical.

Your instructor

Chaitanya Purohit

Chaitanya Purohit

Founder

Consultant

31+ yrs experience·India

112Courses
18Learners
4Avg rating

Is this course for you?

You should take this if

  • You work in Aerospace or Automotive
  • You're a Mechanical Engineering / Production Engineering professional
  • You prefer live, instructor-led training with Q&A

You should skip if

  • You need a different specialisation outside Mechanical Engineering
  • You need fully self-paced, on-demand content

Course details

This course offers an in-depth exploration of welding consumables, including electrodes, filler materials, and shielding gases used across different welding processes. Participants will gain a thorough understanding of the properties and characteristics of each type of consumable. The program emphasizes practical knowledge, guiding learners on the correct selection and usage of materials for various welding applications. Key topics include quality control measures, handling procedures, and storage best practices to maintain material integrity. The course also covers the impact of consumable choice on weld strength, durability, and overall performance. Participants will learn to troubleshoot common issues related to welding materials. Safety considerations and industry standards are integrated throughout the training. Real-world case studies and hands-on exercises enhance comprehension and skill development. By the end of the course, learners will be equipped to make informed decisions about welding consumables. This knowledge ensures high-quality, reliable, and efficient welding operations in professional settings.

Course suitable for

Key topics covered

  • 1 Introduction to Welding Consumables (10 minutes)

  • 2. Welding Electrodes (20 minutes)

  • 3. Filler Materials and Their Selection (25 minutes)

  • 4. Flux and Its Role in Welding (20 minutes)

  • 5. Shielding Gases (20 minutes)

  • 6. Welding Consumables for Special Applications (20 minutes)

Opportunities that await you!

Career opportunities

Training details

This is a live course that has a scheduled start date.

Why people choose EveryEng

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Questions and Answers

A: Picking the wrong assumption here leads to cracked brackets showing up at 40,000 km and a warranty spike. Low-hydrogen electrodes control diffusible hydrogen and reduce delayed cracking, but they don't neutralize base metal chemistry like sulfur, which drives solidification cracking regardless of consumable choice.

A: Choosing poorly here buys you early fatigue failure and a recall. Overmatching slightly with ER80S-D2 balances strength and toughness across the joint, whereas matching the mild steel or jumping to stainless ignores fatigue and dilution behavior.

A: Skipping sequence control here results in sound-looking welds that crack weeks later. Confirming the WPS sets the rules, oven logs show control, and exposure time verifies the safeguard at the point of use.

A: Overestimating here blows your schedule and understaffs the cell. Typical SMAW burn-off at this current lands near half a kilo per hour once arc efficiency and stops are considered.

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