Work with Sachin Pol
₹ 3000 / Hr
Courses
Courses Sachin Pol has authored or contributed to.
Pressure Vessel Design as per ASME Sec VIII Div-1
Sachin Pol • E-Learning
Free
View CoursePressure Vessel Essentials: Need of codes and standards, Scope and Limitations of the code
Sachin Pol • E-Learning
Free
View CourseArticles
Articles Sachin Pol has authored or contributed to.
Total Experience
17 Years
Current Company / College
Express Engineering Solutions Pvt Ltd
City
Pune
Country
India
Professional Experience
10+ Years - Design Engineer & Professional Trainer
Professional Career Summary
A highly motivated Engineering Professional with more than 17 years of experience having strong working knowledge in various codes and standards including ASME Sec VIII Div1, AS-1210, Algerian Codes, TEMA standard WRC 107 & 297. An expert on software’s such as PvElite for Pressure Vessel Design and Analysis, TANK for Oil Storage Tank Design & Analysis and Nozzle Pro for FEA Analysis of Nozzles.
Has successfully faced many ASME audits for various companies.
Has designed various types of Heat Exchangers including TEMA types BEM, NEN, AEL, AES, AET, AEW, BEU, AKT, Stacked type Heat Exchangers etc.
Involved in providing Trainings, Demonstration, Technical Sessions, Benchmarking, Technical troubleshooting and providing solutions to the customers on respective Power and Oil refinery Projects.
Was a part of CAU Express-2018 as an External expert on PvElite and on ASME, which was organized by ImageGraphix in 8 cities across India including Vadodara, Delhi, Kolkata, Chennai, Hyderabad, Bangalore, Pune and Mumbai which was attended by more than 300 professionals from more than 125 organizations across India.
Have conducted trainings on PV Elite and ASME Codes across India and overseas for more than 3000 professionals.
Has served in some esteemed organizations like PRAJ, Thermax,
Reviews
Feedback from participants who've learned with Sachin Pol.
Sat through plenty of trainings—this one has teeth. The Module 4 k8s rollout lab stuck: throttling RPS under load, wiring CI gates, then catching a bad PR via obs before it hit prod; felt close to how my repo actually behaves. It's pitched across levels, mostly works, though I wasn't sold on the arch diagrams early on and wished for more infra context. already applied a couple patterns in code that shipped this week, fewer pages, more checks passing.
Came in mainly to pressure-test our current setup against what other teams are doing in prod, not to relearn basics. The course jumps across advanced, intermediate, and beginner material, which mostly worked for me since I could skip, but the pacing felt uneven in spots. The section on CI failure modes, where they walked through a flaky test blocking a PR and traced it back to infra timeouts, stuck because it mirrored an issue in our repo last quarter. k8s examples were practical, especially the RPS tuning bit tied to obs dashboards, though I wasn't sold on the brief detour into generic arch diagrams. Some of the beginner explanations dragged, and I wished there was more on long-lived clusters in energyutilities contexts. Still, the time spent here mapped cleanly to things I can sanity-check next sprint.
Anand Patel
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Fast-paced and uneven by design; the advanced tracks land harder than the beginner ones, and it's clear this assumes you've touched prod and CI before. The CI chapter wiring a GitHub Actions PR to a k8s canary and reading RPS on rollback stuck, though I wasn't sold on the thin obs coverage.
Yousuf Ahmed
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Feels like the reference you crack open when the arch assumptions start wobbling. The section where Moss walks through torque scatter using the K-factor shift from 0.18 to 0.25 on a flanged joint stuck, especially the oil & gas flange example and how clamp load collapses in prod. I've wired similar checks into CI for mech calcs alongside software PRs, so the math-to-ops bridge landed. mostly good, though I wasn't sold on the brief treatment of lubrication variability; more obs data would help.
Aung Naung
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No-nonsense framing of the hard math helped keep this moving between meetings. The section on Dennis Moss’s torque–tension relationship where he walks the K-factor sensitivity with friction ranges and shows the oilgas flange example at 60% proof load stuck. It's mostly aligned with how we review fastener calcs before pushing to prod specs, though I wasn't sold on skipping measurement methods; wished there was more on scatter control beyond tables. I've already flagged it in the repo notes for my team—useful for PR reviews when bolts cross safety boundaries.
The scenarios feel pulled from real plants, not classroom math, which kept me engaged between meetings. The advanced framing filled gaps I’ve had since bootcamp, especially how he walks from load cases to torque with all the caveats that show up in prod. Section 4’s worked example on a spiral‑wound gasket with 3/4" studs stuck with me, including the moment he adjusts for nut factor drift after a re-torque. I liked the quick checks against flange ratings and the nod to oilgas realities, even if the spreadsheet flow wasn’t always obvious on first pass. wasn't sold on the brief treatment of thermal cycling; wished there was more on how repeated heat-up changes assumptions over time. Still, I’ve already bookmarked it as a reference when arch reviews wander into bolting details or infra questions sneak in.
bikash sahoo
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Came to this to sanity-check some torque assumptions our arch had locked in for a flange stack that was headed to prod. The math isn’t hand-wavy, and the section on scatter in friction coefficients forced us to revisit a K-factor we’d been copy-pasting in the repo. Example 5.2, where he walks through preload loss across re-torques on a gasketed joint, stuck with me because it mirrored a failure we saw in oilgas field data. I liked that the calcs connect back to how bolts actually get tightened on site, not just what looks clean in a PR. Wasn’t sold on the brief detour into historical standards; wished there was more on torque vs tension verification methods and obs in service. Still, the emphasis on documenting assumptions and future rework makes this easier to live with when infra changes later.
Moves fast and doesn't linger on stuff you already know, which fit my pace between meetings. The worked example on the 3/4" ASTM A193 B7 flange with K=0.18 and a spiral-wound gasket stuck, especially seeing preload swing with lubrication. I've already pulled the calc sheet into our repo, sanity-checked it against a live oilgas job, and referenced it in a PR before prod. Wasn't sold on the brief treatment of scatter vs torque control—I wished for more on tensioning—but it was a good use of PD time.
Training .
Design Engineer
Chapter 5's worked calc on gasket factor m/y vs bolt stress stuck; the numeric walk-through from flange load to torque clarified where hand calcs drift from spec tables. Mostly useful, though I wasn't sold on the shortcut using K=0.2—would've liked more on friction variance and field obs.
Needed a pragmatic guide on why codes exist and where they stop, and this mostly hit the mark. The ASME Section VIII scope vs jurisdiction example in the limitations section stuck; mapping code rules to client specs felt like how it shows up in oilgas handoffs before prod. Pace worked for a beginner, tying arch intent to safety margins without getting academic, and the CI-style checklist mindset translated well. Wasn't sold on the brief detour into legal history, but the examples stayed appropriately complex, not watered down.
Good framing on why codes exist; the ASME Section VIII Div 1 scope vs jurisdictional limits slide, plus the UG‑101 hydrotest example, stuck. it's fine for onboarding juniors, but I wasn't sold on how lightly it treats where the code stops versus client specs and prod constraints.
DHINAKARAN KATHAVARAYAN
Senior Piping Engineer
This course hit a few bottlenecks I’ve been running into on design reviews and vendor chats. The bit that stuck was the table contrasting ASME VIII Div 1 scope vs Div 2 limits, plus the quick walk through UG-101 hydrotest assumptions; it clarified why some PR comments keep bouncing. I’ve seen this play out in oilgas jobs, so the examples mapped to prod decisions. Mostly good, though I wasn’t sold on the light treatment of PED, and i wished there was a bit more on common anti-patterns.
Needed a quick baseline to align folks before the next RFC, and this beginner course did that without overreaching. It connects why codes exist to where they stop, and it's what helped me map design checks to real decisions in prod instead of hand-wavy arch talk. The moment that stuck was the section comparing ASME Section VIII Div 1 vs Div 2, plus the UG-28 external pressure chart walk-through; seeing the limits spelled out made the scope click. I liked the parallels to change control, almost like treating a code clause as a gate in CI before a PR merges, and noting where you don't get guarantees, with obs and RPS constraints acknowledged. mostly, I wished there was a bit more on jurisdictional overlap (ASME vs PED) and inspection cadence, especially for energyutilities work. It untangled a few lingering mix-ups I've been carrying around.
Sat through plenty of ASME VIII classes—this one actually bites. The Appendix 2 flange calc walkthrough, especially the gasket seating stress check and bolt-up example, stuck; I’ve already reused that logic in a chem‑pharma spec review, dropped straight into arch notes and a quick PR. it's mostly practical, though I wasn’t sold on how lightly fatigue and Div‑2 comparisons were handled, and I wished the nozzle reinforcement per UG‑37 got one more worked example. The back third, once hydrotest and MAWP checks pile up, is where it earns its rep.
NABIL Dahane
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UG-27 shell thickness walkthrough stuck; it's handy mapping formulas to calc sheets, wasn't sold on brief Appendix 1 flange example.
This course clicked a few things about design margins like perf tuning in prod; the UG-27 shell thickness walk-through with corroded allowance finally lined up for me. The Appendix 2 flange calc and tie-in to PR sizing felt practical, closer to reviewing arch in a PR. It's pitched odd—advanced math but beginner pacing—and I wasn't sold on the early recap sections; wished there was more on nozzle reinforcement per UG-37. last third, from hydrotest UG-99 through the worked example for a chemicalpharmaceutical vessel, is where it earns time on my calendar.
Awais Arshad
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Clear walk-through of UG‑27 shell thickness using the torispherical head example stuck; the MAWP back-calc in that clip mirrors what I see in oilgas PRs. Pacing's mostly right for advanced, though it's beginner in spots—I wasn't sold on the flange jump; wished Appendix 2 hand-calc vs spreadsheet got more time.
Harit Naik
Manager
A few things clicked around performance tuning of flanges, especially how small input changes ripple through stresses. The Appendix 2 hand‑calc walkthrough where bolt stress flips between gasket seating and operating stuck, and seeing the same numbers line up in PV‑Elite helped me trust the arch. I've already used that in prod on an oil & gas skid; don't love that the PV‑Elite UI steps were rushed, and I wished for more on troubleshooting odd gasket factors. Still, it nudged how I think about scaling flange sizes across packages without overbuilding.
Training .
Design Engineer
The CI gating exercise in Module 3, where a flaky test blocks a PR and you inspect obs graphs before merging, connected theory to prod realities. it's mostly sharp, though I wasn't sold on the k8s cost bit and wished for more on infra sizing at 10k RPS.
Ashok Khopkar
Consultant
Mixed-level content landed better than expected; the Chapter 7 RPS spike lab walking through obs dashboards and a bad deploy rollback felt close to prod—even if the beginner preface dragged. As a TeamLead, it helps align PR review standards and infra guardrails, though I wasn't sold on the thin k8s CI coverage for teams shipping weekly.
ZUBER PATEL
--
The modular chunks were easy to drop between meetings; could pause after a lab and not lose context. The Module 4 CI/PR walkthrough where a flaky inverter simulator broke prod tests, tracing from repo to infra, stuck. Wasn't sold on the k8s autoscaling exercise—numbers felt hand-wavy, RPS math glossed. Still, after the obs section tying arch decisions to field behavior, it's past “it runs” to knowing why.
edward pappoe
Engineer/consultant
This course tackles the stuff that blows up during a 3am on-call—prod alerts, bad rollouts, and why CI passed but k8s didn't. The “Chapter 5: RPS cliffs and backpressure” example where a mis-sized HPA throttles at 1.8k RPS stuck, especially the PR diff that fixed it. I wasn't sold on the infra cost modeling bit; wished there was more on obs for energyutilities. It's now on my short list before we make our next platform call.
The tone stays practical when it hits the harder parts; it's free of fluff or salesy detours. For a team that spans beginner through advanced users, it's helped align how we talk about arch assumptions and infra constraints, and we've had fewer side debates as a result. The moment that stuck was the UG-37 nozzle reinforcement walkthrough, where the instructor tweaks corrosion allowance and shows how PV Elite recalcs required area step by step. As a TeamLead, I care about fewer back-and-forth PRs and less rework in prod—this gave common language we can reference in reviews. I wasn't sold on the brief fatigue coverage and wished there was more on piping interfaces used in oilgas and chemicalpharmaceutical contexts. Still, it handles the gray cases engineers argue over, instead of hiding behind “it depends” and moving on.
Module 4 dragged a bit; the lab assumes k8s creds are already wired, which slowed me down between meetings. After that, the focus on edge cases felt refreshing. The “Retry Storms” section in Chapter 6 stuck—walking through the token bucket math and then tying it to RPS caps in prod made the failure modes obvious. The PR review example around arch tradeoffs vs infra cost was practical, not academic. I’ve already applied the CI guardrail pattern to a repo touching energy utilities telemetry. It's fast-paced but gap-filling, and the obs checklist is something I’ll keep handy—now I can explain the why behind calls I used to hand-wave.
Ved Naik
Engineering Leader
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