<link href="https://fonts.googleapis.com/css2?family=Caveat:wght@500;700&family=JetBrains+Mono:wght@400;500;600&display=swap" rel="stylesheet" /> Skip to main contentEngineering Courses, Mentoring & Jobs | EveryEng
Machining Science banner

Machining Science

Machining Science banner
Self-paced Beginner

Machining Science

3(115)
345 views
FREE
598 min
Anytime
English
345 views
Engineering Academy
Engineering AcademyLearn Without Limits: Free Engineering Courses
  • Lifetime access
  • Certificate of completion
  • Foundational Learning
  • Access to Study Materials
Volume pricing for groups of 5+

Is this course for you?

You should take this if

  • You work in Manufacturing & Industrial
  • You're a Manufacturing Engineering / Mechanical Engineering professional
  • You prefer self-paced learning you can revisit

You should skip if

  • You need a different specialisation outside Manufacturing Engineering
  • You need live interaction with an instructor

Course details

Machining science involves the study of the principles and processes of material removal, focusing on the interactions between cutting tools, workpieces, and machine tools. It encompasses the mechanics of cutting, tool wear, surface finish, and the effects of various machining parameters such as speed, feed, and depth of cut. Understanding machining science is crucial for optimizing machining operations, improving product quality, and reducing costs. By applying scientific principles and analytical techniques, machinists and engineers can predict and control machining outcomes, troubleshoot problems, and develop innovative solutions for complex machining challenges. Effective application of machining science enables the production of high-precision parts and components with optimal surface finish, dimensional accuracy, and material properties.

Source: Youtube Channel NPTEL

Course suitable for

Key topics covered

- Mechanics of Cutting:

- Cutting forces and power

- Tool geometry and materials

- Tool Wear and Failure:

- Wear mechanisms and types

- Tool life prediction and optimization

- Surface Finish and Integrity:

- Surface roughness and topography

- Residual stresses and surface damage

- Machining Parameters:

- Speed, feed, and depth of cut

- Optimization techniques

- Machining Processes:

- Turning, milling, drilling, and grinding

- Advanced machining techniques (e.g., CNC, EDM)

- Materials and Machinability:

- Material properties and behavior

Course content

The course is readily available, allowing learners to start and complete it at their own pace.

20 lectures9 hr 58 min
  1. Introduction
    27 min
  2. Mechanism of plastic deformation
    29 min
  3. Basic machining parameters, Cutting Tools & Types of Machining
    29 min
  4. Types of Chips, Tool nomenclature and tool angles
    30 min
  5. Tool nomenclature in Normal Rake System
    28 min
  6. Selection of Tool angles
    29 min
  7. Forces in machining
    30 min
  8. Stress, Strain and Strain Rate
    30 min
  9. Numerical Examples
    29 min
  10. Friction in metal cutting
    30 min
  11. Practical Machining Operations
    30 min
  12. Slab Milling; Measurement of Cutting Forces
    31 min
  13. Dynamometers
    32 min
  14. Factors affecting tool life
    30 min
  15. Mechanics of Grinding Process
    30 min
  16. Chip Length and specific energy in Grinding
    30 min
  17. Grinding wheel wear, Oblique Cutting
    31 min
  18. Rake angles in oblique cutting
    30 min
  19. Economics of Machining
    33 min
  20. Surface Finish
    30 min

Opportunities that await you!

Career opportunities

FREE

Access anytime

Questions and Answers

A: A feels boring, and that's why it works. If the GD&T flag or surface symbol doesn't apply to this face, every downstream check is noise. B is tempting under launch pressure, but measuring the wrong surface gives clean numbers tied to the wrong requirement. C sounds like good process control, yet it doesn't tell you whether this specific face is even in scope. D explains finish variation, but only after you've confirmed the requirement exists on that surface at all.

A: A matches how ISO and ASME define orientation control on an axis. B sounds right if you conflate flatness and perpendicularity, a common slip when bouncing between faces and features. C mixes size tolerance with geometric control, something you see when people read the number but ignore the symbol. D reads like intent, but GD&T never promises perfection, only a tolerance zone.

A: A ties the spacing of the marks to spindle rotation and explains the sudden tool life hit. B explains roughness and edge tearing, but not the rhythmic pattern tied to rotation. C sounds process-related, yet temperature shifts don't create periodic chatter bands. D can shorten tool life, but hardness alone doesn't create a stable ripple pattern without a dynamic issue.

A: A aligns with ISO 26262 thinking: identity first, safety next. B feels thorough, but order matters when time is burning. C wastes early minutes on low-risk items. D has value, but paper doesn't catch a wrong revision sitting in front of you.