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Unit Operations - Basic to Advance

Unit Operations - Basic to Advance banner
Preview this course
Self-paced Beginner

Unit Operations - Basic to Advance

4(400)
21 enrolled
2147 views
FREE
240 min
Anytime
English
2147 views
Process Engineering World
Process Engineering World
  • Lifetime access
  • Certificate of completion
  • Foundational Learning
  • Access to Study Materials

What enrolled engineers say

6 verified reviews
  • May 3, 2026

    First gripe: module 4 on heat exchangers dragged, and the labs assume you’ve already got basic calcs set up. After that, it drops the hype and sticks to what the ops actually do. As a software engineer bridging legacy plants to modern arch, the McCabe–Thiele walkthrough in the Distillation chapter stuck. The step where they tweak reflux ratio and show stage count changes felt like tuning RPS in prod, not a textbook stunt. It translates well to real infra conversations in chemicalpharmaceutical work. I kept mapping absorbers vs reactors to services in a repo, where CI breaks if one assumption’s off. it's beginner-friendly without dumbing things down, and I closed it with notes for refactoring how we model unit ops in our PRs and obs docs.

    Akashdeep D. Verified
  • May 3, 2026

    Signed up to patch a narrow gap before a plant data migration, mostly to sanity-check basics I’d been hand-waving in prod discussions. The distillation chapter stuck, especially the McCabe–Thiele walkthrough where they step tray counts on a benzene–toluene split and call out where assumptions break under real infra constraints. Pace was quick, felt beginner-friendly without babying it, though I wasn’t sold on the skimpy treatment of pump cavitation. It nudged my arch thinking from “it runs” toward “it’s built right” without fluff—useful between PRs.

    Faisal R. Verified
  • May 3, 2026

    I’d already nudged a couple folks internally before finishing the last module, which isn’t my usual move. The course keeps a beginner pace but doesn’t talk down, and the arch of unit ops is framed in a way my infra brain maps onto prod constraints pretty easily. The Distillation chapter stuck, specifically the McCabe–Thiele step count walkthrough and the tray efficiency calc in Section 4.3; seeing the numbers propagate felt like reviewing a PR with actual consequences. It's mostly tight, though I wasn't sold on the heat exchanger section stopping short of fouling tradeoffs, which matter in chemicalpharmaceutical work. I liked that examples didn’t feel academic—more like a repo you could wire into CI than a chalkboard exercise. there are a few slides that could use better obs callouts, and k8s analogies crept in once, but I didn’t mind. Examples stayed close to how problems show up outside a classroom, even when the math got a bit hand-wavy.

    Pushp K. Verified

Is this course for you?

You should take this if

  • You work in Pharmaceutical & Healthcare or Oil & Gas Downstream
  • You're a Chemical & Process professional
  • You prefer self-paced learning you can revisit

You should skip if

  • You need a different specialisation outside Chemical & Process
  • You need live interaction with an instructor

Course details

To equip participants with a thorough understanding of unit operations, covering fundamental concepts to advanced techniques, enabling them to design, analyze, and optimize various industrial processes.

Dive into the core principles of unit operations, explore key processes such as distillation, filtration, heat exchange, and fluid flow, and learn advanced methods for process optimization and troubleshooting through practical examples and case studies.

Course suitable for

Key topics covered

Introduction to Unit Operations

Definition and significance in industrial processes

Overview of various unit operations

Fluid Mechanics

Fluid properties and behavior

Flow in pipes and channels

Pumps, compressors, and fluid movers

Heat Transfer

Conduction, convection, and radiation

Heat exchangers: types, design, and operation

Evaporation and condensation

Mass Transfer

Principles of diffusion and mass transfer

Distillation: methods and equipment

Absorption and stripping

Extraction: liquid-liquid and solid-liquid

Mechanical Separations

Filtration: theory and equipment

Centrifugation

Sieving and screening

Chemical Reactors

Types of reactors: batch, continuous, and semi-batch

Reactor design and operation

Reaction kinetics and reactor sizing

Mixing and Agitation

Types of mixers and agitators

Mixing principles and scale-up

Applications in various industries

Crystallization and Solid-Liquid Separation

Principles of crystallization

Crystallizer design and operation

Solid-liquid separation techniques

Drying

Fundamentals of drying processes

Types of dryers and their applications

Design and optimization of drying systems

Membrane Processes

Membrane separation principles

Types of membranes and modules

Applications in industry

Advanced Topics in Unit Operations

Process intensification

Novel separation techniques

Environmental and energy considerations

Process Simulation and Modeling

Introduction to simulation software (e.g., Aspen Plus, COMSOL)

Building and analyzing models of unit operations

Practical examples and case studies

Optimization and Troubleshooting

Techniques for process optimization

Common operational issues and solutions

Case studies of real-world troubleshooting

Course content

The course is readily available, allowing learners to start and complete it at their own pace.

2 lectures4 hr
  1. Unit Operations-1
    144 min
  2. Unit Operations-2
    96 min

Opportunities that await you!

Career opportunities

Why people choose EveryEng

Industry-aligned courses, expert training, hands-on learning, recognized certifications, and job opportunities-all in a flexible and supportive environment.

What learners say about this course

Neehar Palaparthi
Neehar Palaparthi
May 3, 2026

Feels aimed at people who’ve already tripped over the obvious gaps and want names for them. The BEP vs DEP boundary in Section 2.4, especially the battery limits checklist tied to the sample P&ID, stuck; that’s the kind of thing that bites you in oilgas infra when arch docs meet CI handoffs. It’s mostly clear, though I wasn’t sold on the brief pass over IFC vs IFD revisions. I’ve moved from barely adequate to actually competent, which helps in prod.

Balaji Paskanti
Balaji Paskanti mechanical engineer
May 3, 2026

Coming from software, this course reframed an old control problem the way refactoring a legacy service does: same constraints, clearer mental model. The walk through the ISA sizing equation, especially the Cv vs Kv example with water at 60°F, stuck because it mirrored how I sanity-check RPS assumptions in prod before a PR lands. I liked the section on flashing vs cavitation; the pressure drop chart felt like reading infra limits instead of hand-wavy arch talk, and it clicked fast. As a beginner track it mostly lands, though I wasn't sold on how briefly valve trim selection was handled; a few more edge cases would help folks crossing over from chemicalpharmaceutical or energyutilities. The pacing works for between-meeting study, and the exercises felt closer to CI checks than homework. I've already reused the sizing worksheet like a repo snippet, which is saying something.

vijay cyprus
vijay cyprus Engineer
May 3, 2026

Needed material that wouldn’t fall apart under a PR-level sanity check, and this mostly held. The LMTD vs ε-NTU section, especially the shell-and-tube example where fouling factors changed sizing, stuck with me and maps well to how I think about legacy arch versus modern constraints. It connects old plant math to how I reason about infra tradeoffs in prod, even if the plate exchanger coverage felt light. still, it trimmed a lot of mental tech debt I’d been carrying from chemicalpharmaceutical work.

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Hafijur Rahman
May 3, 2026

The scenarios felt close to real shop-floor calls, not toy problems, which helped bridge classroom math to prod constraints. Chapter 3’s LMTD vs ε‑NTU walk-through, especially the fouling factor table for a shell‑and‑tube case, stuck with me; it’s the kind of calc I’ve already sanity-checked in a PR comment for a chemicalpharmaceutical design note. mostly worked for beginner/intermediate, though I wasn’t sold on how lightly startup transients were treated. Good enough that I’ve gone back twice to re-read those sections.

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Questions and Answers

A: A sounds tempting if you’ve seen inlet throttling on test separators, but nothing else on the drawing supports inlet control. C plays on brownfield tag reuse, yet the signal line type and bubble style match level control, not pressure. D fits the reality of half-built projects, but manual valves aren’t shown with actuator symbols and signal lines. The inconsistency is the valve drawn upstream of the nozzle while still functioning as a liquid dump; that’s a drafting error that shows up a lot in 1990s as-builts.

A: A mixes up hydraulics with pressure rise; incompressible liquid can drive large forces but not fast pressure excursions. B sounds like a conservative simplification, yet API doesn’t ignore two-phase flow casually. D is a common field myth and collapses as soon as you look at independent protection layers. The real driver is time response: vapor compressibility means pressure climbs quickly when outlets are blocked, reaching set pressure before liquid thermal expansion becomes limiting.

A: A proves valve actuation but tells you nothing about the transmitter accuracy. B checks signal integrity and scaling, which feels safe, yet it completely bypasses the sensing element. D gives calibration confidence but requires removal, breaks impulse lines, and burns time you don’t have. Using water to flood the boot ties the sensor to the physical level reference that actually matters during operation, without disturbing the installation.

A: A feels right because high level is linked to carryover, but a trip still reacts slower than severe slugs. C and D are real degradation mechanisms, yet they’re chronic, not acute trip-level hazards. The shutdown only isolates inlet flow; if the gas outlet blocks while pressure continues to build, level protection does nothing to stop a pressure excursion.