Introduction to Sheet Metal: Overview of sheet metal, types, and applications.
2. Material Grades: Difference between CR (Cold Rolled) and HR (Hot Rolled) materials and common material grades.
3. Main Processes: Stamping and fabrication techniques.
4. Press Machines: Types (Mechanical, Pneumatic, Hydraulic) and how to select based on part requirements.
5. Machine Costing: Calculating running costs and cost per stroke.
6. Process Selection: Defining required processes based on part design.
7. Tool Sizing: Determining appropriate tool sizes for parts.
8. Material Utilization: Maximizing raw material yield to reduce waste.
9. Raw Material Costing: Calculating material costs accurately.
10. Tool Development: Practical approach to tool sizing and development.
11. Cost Optimization: Reducing tooling and process costs.
12. Rejection Costs: Understanding and minimizing rejection costs.
13. Tolerances Impact: How part tolerances affect costs and managing them.
14. Welding Costs: Calculating CO₂ welding costs and spot-welding costs.
15. Overhead Costs: Managing rent, staff, and other operational costs.
16. NVA Points: Identifying and optimizing non-value-added activities.
17. Design Optimization: Reducing project costs through better product design.
18. Product Costing
