Connect with Sarjerao Pingale
₹ 2500 / Hr
Work with Sarjerao Pingale
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Courses
Courses Sarjerao Pingale has authored or contributed to.
Should Costing - Why and How to Perform
Sarjerao Pingale • E-Learning
₹1,500
Articles
Articles Sarjerao Pingale has authored or contributed to.
Total Experience
20 Years
Current Company / College
Automotive MNC
City
pune
Country
India
Professional Experience
3 Years - Leader-Cost Engineering
2 Years - VAVE Manager
Professional Career Summary
Head of Cost Engineering-Region India
Reviews
Feedback from participants who've learned with Sarjerao Pingale.
The decision logic behind each pattern is what hooked me, less the artifacts and more the why behind the tradeoffs. The moment that stuck was Chapter 3’s costed BOM walk-through on the Model 3 battery pack, where the branching calls were annotated with second-order effects instead of vibes. It reads like how we argue arch changes in a PR: assumptions stated, alternatives logged, and consequences tracked back to prod metrics and CI friction. The benchmarking sections map cleanly to real work, especially when tying infra choices to obs gaps and expected RPS rather than screenshots from a repo. I wasn't sold on the lighter coverage of failure cases; a short postmortem-style segment would’ve helped connect teardown insights to what breaks at scale. been around long enough to recognize when analysis isn’t hand-wavy, and this mostly avoids that trap without trying to be flashy.
sravan raju
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The section titles hooked me fast, and then the material actually followed through. This isn’t vibes; it’s teardown-first thinking with numbers attached, aimed at people already shipping to prod. The moment that stuck was the Benchmarking chapter where they walk through comparing RPS vs p95 on a k8s service using k6, then map the findings back to arch choices and infra tradeoffs. I’ve already pulled a few patterns into a repo review and a PR checklist, especially around obs signals and what to ignore in CI noise. It nudged how I talk about tradeoffs in design docs without turning them into essays. I wasn't sold on the pricing section—it felt a bit thin next to the rest. still, it helps close the space between code that runs and code you trust under load, without pretending there's one right answer.
AKASH DAHIYA
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Chapter 3's BOM teardown worksheet clarified benchmarking tradeoffs for prod decisions; wasn't sold on the scoring weights, wished more on cost curves.
Doesn't sugarcoat the shortcut mindset; it frames should costing as work you choose because the math matters, not because it's comfy. From a TeamLead lens, the value was aligning PMs and engs around cost drivers so PR debates don't drift, and keeping infra choices honest before they hit prod or k8s scale. The BOM sanity check in Section 2.4, where he walks a fastener cost up from raw material to margin, stuck with me; we used a similar table in automotive sourcing, and the spreadsheet layout was immediately reusable. I wasn't sold on the early history tangent, and I wished there was more on tying should-cost models into CI gates without overfitting RPS assumptions. Applied it the next week to a vendor quote review, and the team caught two padding items without torching the relationship. The win wasn't new facts so much as reconciling what I knew with what I assumed, which changed how we ask for numbers.
Ramu PL
Procurement Manager
The course starts grounded in real constraints, not academic math, and ties should costing to decisions engineers actually make under budget and schedule pressure. The teardown/BOM walkthrough in Chapter 3, especially the labor rate sensitivity table around 18:30, stuck because it showed how a 5% assumption swing ripples through unit cost. I wasn't sold on the early definitions—they lingered—but the parametric model section clicked, and I've since used that framing to simplify a gnarly pricing path in prod and a PR touching our arch.
The angle on testability went further than expected, especially how cost assumptions get treated like code paths you can actually exercise. The clean-sheet BOM walk-through in the “Material Drivers vs Process Drivers” section stuck with me; mapping cycle time to cost felt like reviewing a PR where the arch finally lines up with infra reality. Coming from legacy spreadsheets and tribal knowledge, the way it framed sensitivity checks as CI gates made sense, even if the beginner pacing lingered a bit on definitions. It's mostly practical, though I wasn't sold on the quick detour into vendor quotes without more on variance handling. Between meetings, I kept thinking how this would’ve helped earlier automotive programs where prod RPS targets were set before obs existed. I've been bridging old cost models to modern workflows for a while, and this gives a shared reference—one I’ve been missing the last couple years.
Used this to sanity-check assumptions our team had locked in on supplier quotes while setting cost targets. The teardown costing chapter, especially the spreadsheet walk-through where you back into labor minutes from cycle time and yield, stuck with me. It helped me argue ranges instead of single numbers in PRs—less hand-wavy markup sneaking into prod, fewer comments pinging back from finance. mostly it works, though I wasn't sold on how overhead gets allocated, and I wished there was more on sensitivity sweeps when inputs move. The HVACR compressor BOM example made the math click without drowning me in theory. I've already tweaked how I write the next PR so cost notes are explicit, assumptions live in the repo, and reviewers can trace the math.
Hitendrakumar Patel
ENGINEER
Nice to see edge cases pulled to the front instead of buried in footnotes. As a bootcamp grad plugging gaps between arch diagrams and real prod calls, this clicked with how we sanity-check costs before a PR ships. The section on tooling amortization vs volume in Chapter 3 stuck, especially the worked example that flips unit cost once volume crosses the break-even; felt like reviewing a repo diff and catching a hidden assumption. The spreadsheet walkthrough mirrored how I think about infra spend, checking inputs like RPS and utilization the way we watch CI numbers. I wasn't sold on the brief treatment of services and labor variance; a bit more on sensitivity analysis would've helped. Still, it tightened my mental model without fluff—quick to consume, and useful the next time cost questions show up.
Good bridge from legacy cost-plus thinking to modern should-costing, especially the Module 2 teardown worksheet walking an automotive seat BOM from material rates to overhead adders. Mostly works for a beginner, though I wasn't sold on the light treatment of supplier negotiation and wished for one more real PR-style cost review example.
sravan raju
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Async handoffs between estimates and actuals were my main headache, and this tackles that directly without fluff. The Chapter 3 BOM teardown on the EV brake assembly stuck, especially the quick calc that shows how supplier variance propagates into unit cost; I’ve already mirrored that in a repo to sanity-check prod pricing before a PR goes out. It's beginner-friendly but not dumbed down, though I wasn't sold on the spreadsheet template since it doesn't map cleanly to CI. Examples still hold up even with minor version drift.
Practical labs, useful implementation detail. Worth the time.
sravan raju
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The move from slides to actually building a cost model happened quicker than I expected. The Module 2 BOM teardown on the automotive aluminum bracket stuck, especially the moment you sanity-check labor and scrap assumptions before reviewing it like a PR; dropping the spreadsheet into a repo felt very real. It's beginner-friendly but not fluffy, though I wasn't sold on the light treatment of currency swings. I've already shared it with a couple teammates between meetings.
Good walk-through of teardown math; the 'gearbox BOM' example in Module 2 stuck, seeing labor vs overhead split for prod. It's practical for early-career or folks crossing into procurement, though I wasn't sold on the spreadsheet template and wished there was more on tooling amortization for automotive.
Good ramp for beginners; Module 3's Excel BOM teardown of an automotive brake caliper stuck—labor vs overhead split made sense fast. Wasn't sold on the thin bit about data validation; wished there's more on obs sources and how teams review assumptions in a PR.
The Module 3 teardown of a stamped bracket stuck; walking from BOM to labor minutes made vendor quotes in prod feel checkable, not vibes. As a team lead, it's useful for aligning eng and sourcing before a PR, though I wasn't sold on the Excel macros and wished there was more on regional labor rates.
At first glance, the topics looked familiar, but the depth surprised me. Coming from an automotive manufacturing background, I’ve been exposed to cost reduction discussions before, but this course went further into structured value engineering rather than ad‑hoc cost cutting. The sections on function analysis and FAST diagrams connected well with real issues I’ve seen on BOM optimization and tooling cost justification for interior trim parts. One challenge was adjusting to the discipline required in documenting functions and alternatives. In fast‑paced vehicle programs, we often jump straight to solutions, so slowing down to properly define primary vs secondary functions took some effort. However, that rigor is exactly what was missing in my earlier approach. A practical takeaway was learning how to evaluate alternatives without compromising quality requirements like NVH performance and durability, which are critical in automotive systems. I’ve already started applying the value index method during supplier negotiations and design reviews, especially when balancing material choices and manufacturing processes. The course helped fill a gap between design intent and cost accountability, particularly alongside tools like DFMEA and design-to-cost. It definitely strengthened my technical clarity.
Initially, I wasn’t sure what to expect from this course. Value engineering is something most automotive teams say they do, but rarely in a structured way. The material helped close that gap, especially around function-cost analysis and using FAST diagrams beyond theory. The strongest parts tied VE back to real automotive workflows like DFMEA and BOM cost roll-ups. Applying the method to a wiring harness redesign on an active program made the concepts stick. Breaking functions down instead of jumping straight to parts exposed unnecessary shielding and over-specified connectors. There was also a useful link to tolerance stack-up discussions, which often get ignored when cost targets are driving decisions. One challenge was quantifying intangible factors like perceived quality and serviceability. Translating those into something the purchasing and manufacturing teams could agree on took effort and a few iterations. A practical takeaway was a simple function-cost matrix template that now gets reused during APQP concept reviews. It’s not flashy, but it helps keep discussions grounded and documented. Overall, the course fits engineers dealing with real constraints, and I can see this being useful in long-term project work.
Rojith Raja
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